RM-RoboCut3D

Robot for 3D milling

Three-dimensional milling without shape limits. RM-RoboCut3D is our robotic cell for three-dimensional milling with sculptor robot with 6 interpolated axes. An extremely flexible solution for the milling of foam and wood, ideal for scenographic productions, prototyping, design and art.

RM-RoboCut3D for milling foams, resins and other materials

It is possible to carry out three-dimensional milling operations in the round to create: statues, scenographies, bas-reliefs, design objects.

RM-RoboCut3D is equipped with a powerful 24,000 rpm spindle which makes it an ideal sculpting robot for working on: high density polystyrene (EPS and XPS), wood, plastic, resins and foams.

Polystyrene

Expanded

Wood

Foam rubber

Polyurethane

Epoxy resin

Phenolic resin

PVC

Acrylic

Plexiglass

Polyamide

Processing videos with RM-RoboCut3D

High-performance three-dimensional milling without shape limits

RM-RoboCut3D offers high milling performance and greater movement flexibility than any machine tool.

The 6 interpolated axes of the anthropomorphic robotic arm combined with the seventh continuous and interpolated axes of the rotating table, guarantee maximum freedom of movement of the cutter, to perform undercuts, reach niches and create articulated design objects.

All RM-RoboCut3D robotic cells are equipped with “high accuracy” robotic arms which allow to obtain the best positioning precision in space.

High speed electrospindles

RM-RoboCut3D is equipped with electrospindles from 2.2 kW at 24,000 rpm on the smaller 16 kg models and mounts spindles up to 7.0 kW at 24,000 rpm in the larger 120 kg versions.

The air cooling system allows the perfect heat dissipation of the spindle and avoids any problem of overheating.

The elastic pliers for holding the cutters allow the main milling tools on the market to be housed and guarantee the perfect balance of the tool, considerably reducing any vibration during processing.

Worktop and robot sizes

The work surface consists of a welded and extended steel table which can be fixed or rotating (optional). The table can carry up to 1500 kg in weight and offers a flat surface for fixing the workpieces by means of hot glue or threaded holes for fixing clamps.

RM-RoboCut3D is available in five sizes:

RM-RoboCut3D 16 kg: maximum reach 1611 mm
RM-RoboCut3D 60 kg: maximum reach 2033 mm
RM-RoboCut3D 120 kg: maximum reach 2500 mm

CAM software: SprutCAM Robot

A single software environment to create the RM-RoboCut3D toolpaths.

SprutCAM Robot allows you to import the main 3D machining files (.step, .stl, .obj, .IGES …) and create tool path strategies in a simple way, always having the graphic simulation of the robot movements under control to avoid collisions.

SprutCAM Robot can manage all the 7 interpolated axes of RM-RoboCut3D, to create tool path strategies that optimize machining times to the maximum.

XMC 5 Robot: HMI interface for SmartPad

XMC 5 Robot is the operator interface for SmartPad touchscreen simple and intuitive, which allows you to have under control all the commands necessary to pilot RM-RoboCut3D. Through the software interface it is possible to: import the machinings, analyze the project from the 2D/ 3D preview and start the machining. The integrated Analytics 4.0 plugin manages and processes all productivity and processing status data in real time.

4.0 Analytics: data analysis software

4.0 Analytics is the data analysis software for the Ronchini Massimo machines, which allows you to: monitor, store and export RM-RoboCut3D productivity data.

4.0 Analytics complies with Industry 4.0 standards and allows all Ronchini Massimo CNC machines to communicate with the main business management software, importing the data of: life, production and error generated by the milling robot.

Available optional

Rotating table

Additional table

Wire cut arch tool

Automatic tool change

Steel base

Rotary table capacity 500 kg (seventh interpolated axis)

Rotary table with continuous and interpolated rotation in welded and flat steel. 1200 x 1200 mm rectified work surface and max load 500kg.

Rotary table capacity 1500 kg (seventh interpolated axis)

Rotary table with continuous and interpolated rotation in welded and flat steel. 1200 x 1200 mm rectified work surface and max load 1500kg.

Automatic tool change

Automatic tool change with 10 positions automatic rack, complete with an electrospindle at 24,000 rpm and tool setting.

Steel base

Steel base with high resistance feet for the support and movement of the robot. Raised column for fixing the robot and integrated drilling for housing the rotary table.

Additional work base

2000 × 1000 mm flat work base with “T” grooves for fixing using mechanical brackets or other fixing technologies.

Arch for hot wire roughing

Arch tool for fast roughing of foams with hot wire cutting system. Wire length 1500 mm and support base for tool release.

Technical features - RM-RoboCut3D

RM-RoboCut3D 16kg

KR162 std with ES 13 handling multibus, axes connector kit 13
Controller KR C4 standard EU – RAL 7035 light grey
Electric board for standard HFSpindle, EU – RAL 7035 light grey
Wire 10 m
Operating system KSS
Kit robot wire <> 10 m controller
SmartPad with wire for programming 10 m
“Position accuracy” included
Payload 16 kg
Suppl. load arm 10 kg
Max. reach 1611 mm
Axes 6 (It is possible to add the 7th/8th external axis)
Indicative weight of the robot 235 kg
KRC4 Controller
Range A1 +/ 185° A2 +35°/155° A3 +154°/130° A4 +/350° A5 +/ 130° A6 +/ 350°
Digital module I/O 16/16/4 (EtherCAT Extension Bus)
EL4002 2channel analog output terminal 0…10 V, module 12 bit
EL3062 2channel analog input terminal 0…10 V, singleended, module 12 bit
Power supply 400 Vac triphase
LED RGB lightning with variation of colours depending on the status of the robot [Optional]
Lighting on working area with cool light 6400 K
Manual and documentation

RM-RoboCut3D 60kg

KR60 std with ES 13 handling multibus, axes connector kit 13
Controller KR C4 standard EU – RAL 7035 light grey
Electric board for standard HFSpindle, EU – RAL 7035 light grey
Wire 10 mt
Operating system KSS
Kit robot wire <> 10 mt controller
SmartPad with wire for programming 10 mt
“Position accuracy” included
Payload 60 kg
Suppl. load arm 35 kg
Max. reach 2033 mm
Axes 6 (It is possible to add the 7th/8th external axis)
Indicative weight of the robot 665 kg
KRC4 Controller
Range A1 +/ 185° A2 +35°/155° A3 +158°/120° A4 +/350° A5 +/ 119° A6 +/ 350°
Digital module I/O 16/16/4 (EtherCAT Extension Bus)
EL4002 2channel analog output terminal 0…10 V, module 12 bit
EL3062 2channel analog input terminal 0…10 V, singleended, module 12 bit
Power supply 400 Vac triphase
LED RGB lightning with variation of colours depending on the status of the robot [Optional]
Lighting on working area with cool light 6400 K
Manual and documentation

RM-RoboCut3D 120kg

KR120 std with ES 13 handling multibus, axes connector kit 13
Controller KR C4 standard EU – RAL 7035 light grey
Electric board for standard HFSpindle, EU – RAL 7035 light grey
Wire 15 m
Operating system KSS
Kit robot wire <> 15 m controller
SmartPad with wire for programming 10 m
“Position accuracy” included
Payload 120 kg
Suppl. load arm 50 kg
Max. reach 2500 mm
Axes 6 (It is possible to add the 7th/8th external axis)
Indicative weight of the robot 1049 kg
KRC4 Controller
Range A1 +/ 185° A2 5°/140° A3 +155°/120° A4 +/350° A5 +/ 125° A6 +/ 350°
Digital module I/O 16/16/4 (EtherCAT Extension Bus)
EL4002 2channel analog output terminal 0…10 V, module 12 bit
EL3062 2channel analog input terminal 0…10 V, singleended, module 12 bit
Power supply 400 Vac triphase
LED RGB lightning with variation of colours depending on the status of the robot (Optional)
Lighting on working area with cool light 6400 K
Manual and documentation