RoboCut
Robot for 3D milling
Three-dimensional milling without shape limits. RoboCut is our robotic cell for three-dimensional milling with sculptor robot with 6 interpolated axes. An extremely flexible solution for the milling of foam and wood, ideal for scenographic productions, prototyping, design and art.
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RoboCut for milling foams, resins and other materials
It is possible to carry out three-dimensional milling operations in the round to create: statues, scenographies, bas-reliefs, design objects.
RoboCut is equipped with a powerful 24,000 rpm spindle which makes it an ideal sculpting robot for working on: high density polystyrene (EPS and XPS), wood, plastic, resins and foams.
High-performance three-dimensional milling without shape limits
RoboCut offers high milling performance and greater movement flexibility than any machine tool.
The 6 interpolated axes of the anthropomorphic robotic arm combined with the seventh continuous and interpolated axes of the rotating table, guarantee maximum freedom of movement of the cutter, to perform undercuts, reach niches and create articulated design objects.
All RoboCut robotic cells are equipped with “high accuracy” robotic arms which allow to obtain the best positioning precision in space.
High speed electrospindles
RoboCut is equipped with electrospindle from 2.2 kW at 24,000 RPM on the smaller RoboCut 16 kg model and mounts spindle up to 7.0 kW at 24,000 RPM in the larger RoboCut 120 kg version.
The air cooling system allows the perfect heat dissipation of the spindle and avoids any problem of overheating.
The elastic pliers for holding the cutters allow the main milling tools on the market to be housed and guarantee the perfect balance of the tool, considerably reducing any vibration during processing.
Worktop and robot sizes
The work surface consists of a welded and extended steel table which can be fixed or rotating (optional). The table can carry up to 1500 kg in weight and offers a flat surface for fixing the workpieces by means of hot glue or threaded holes for fixing clamps.
RoboCut is available in 2 sizes:
- RoboCut 16 kg: maximum reach 1611 mm
- RoboCut 120 kg: maximum reach 2500 mm
CAM software: SprutCAM Robot
A single software environment to create the RoboCut toolpaths.
SprutCAM Robot allows you to import the main 3D machining files (.step, .stl, .obj, .IGES …) and create tool path strategies in a simple way, always having the graphic simulation of the robot movements under control to avoid collisions.
SprutCAM Robot can manage all the 7 interpolated axes of RoboCut, to create tool path strategies that optimize machining times to the maximum.
XMC 5 Robot: HMI interface for SmartPad
XMC 5 Robot is the operator interface for SmartPad touchscreen simple and intuitive, which allows you to have under control all the commands necessary to pilot RoboCut. Through the software interface it is possible to: import the machinings, analyze the project from the 2D/ 3D preview and start the machining. The integrated Analytics 4.0 plugin manages and processes all productivity and processing status data in real time.
4.0 Analytics: data analysis software
4.0 Analytics is the data analysis software for the Ronchini Massimo machines, which allows you to: monitor, store and export RoboCut productivity data.
4.0 Analytics complies with Industry 4.0 standards and allows all Ronchini Massimo CNC machines to communicate with the main business management software, importing the data of: life, production and error generated by the milling robot.
Available optional
Technical features - RoboCut
RoboCut 16kg
Anthropomorphic robot
• KUKA KR 16 Quantec 2 anthropomorphic robot
• Nominal load 16 Kg
• Maximum range of action: 1,612 mm
• Robot configuration in high-precision version “Position accuracy”
• EU standard KR C4 controller
• Arm color RAL7035 light gray
• 10mt cable
• KSS operating system
• Number of interpolated axes 6
• Handling range:
A1: ± 185 °
A2: – 185 ° / 65 °
A3: – 138 ° / 175 °
A4: ± 350 °
A5: ± 130 °
A6: ± 350 °
• 16/16/4 digital I / O module (EtherCAT Extension Bus)
• BECK 2 channel analog input module
• BECK 2 channel analog output module
Electrospindle
• HF TMPE3 12/2 electrospindle: Power: 2.2 Kw, Speed: 24.000 rpm
• Automatic start / stop software management
• Electric panel for electrospindle
Rotating table capacity 1,500 Kg
• Ground rotary table in welded galvanized steel and laid out in the oven with fixing holes
• Hexagonal table 1,200 x 1,200 mm
• Payload 1,500Kg (center of the table)
• Transmission with zero backlash cycloidal reducer
• Infinite rotation
• Direct management from interface for SmartPAD “XMC RoboCut”
• Software motion kinematics included
• 40A added axis driver integrated in the KR C4 controller
• Smooth shaft brushless motor mod MG_180_180_40_S0
• Motor cable 10 / 15mt
Commands on the machine
• Spindle overfeed
• Axes overfeed
Perimeter protections
• Perimeter safety protections in carpentry and lexan
• Access sliding door in carpentry and lexan
• Interlocked safety micro with call release
• Indicative dimensions of standard protections 4,000 x 4,000 x 2,500 (h) mm
Smartpad and software
• KUKA SmartPad for interfacing with anthropomorphic robot
• XMC 5.0 Robot license: operator interface (HMI) for KUKA smartpads with ISO interpreter
Power supply
• 400 Vac three-phase power supply
Indicative weight and dimensions
• Indicative dimensions of standard protections 4,000 x 4,000 x 2,500 (h) mm
• Indicative weight of the robotic arm 255 Kg
Included in the supply
• Manuals and documentation supplied
• Post processor for CAM: SprutCAM®
RoboCut 120kg
Anthropomorphic robot
• KUKA KR 120 Quantec 2 anthropomorphic robot
• Nominal load 120Kg
• Maximum range of action: 2,701 mm
• Robot configuration in high-precision version “Position accuracy”
• EU standard KR C4 controller
• Arm color RAL7035 light gray
• 10mt cable
• KSS operating system
• Number of interpolated axes 6
• Handling range:
A1: ± 185 °
A2: – 140 ° / -5 °
A3: – 120 ° / 168 °
A4: ± 350 °
A5: ± 125 °
A6: ± 350 °
• 16/16/4 digital I / O module (EtherCAT Extension Bus)
• BECK 2 channel analog input module
• BECK 2 channel analog output module
Electrospindle
• AF90 10/2 CU ISO 30 electrospindle: Power: 3.6 Kw; Speed: 24,000 rpm
• Automatic start / stop software management
• Electric panel for electrospindle
Rotating table capacity 1,500 Kg
• Ground rotary table in welded galvanized steel and laid out in the oven with fixing holes
• Hexagonal table 1,200 x 1,200 mm
• Payload 1,500Kg (center of the table)
• Transmission with zero backlash cycloidal reducer
• Infinite rotation
• Direct management from interface for SmartPAD “XMC RoboCut”
• Software motion kinematics included
• 40A added axis driver integrated in the KR C4 controller
• Smooth shaft brushless motor mod MG_180_180_40_S0
• Motor cable 10 / 15mt
Commands on the machine
• Spindle overfeed
• Axes overfeed
Perimeter protections
• Perimeter safety protections in carpentry and lexan
• Access sliding door in carpentry and lexan
• Interlocked safety micro with call release
• Indicative dimensions of standard protections 6,000 x 6,000 x 3,700 (h) mm
Smartpad and software
• KUKA SmartPad for interfacing with anthropomorphic robot
• XMC 5.0 Robot license: operator interface (HMI) for KUKA smartpads with ISO interpreter
Power supply
• 400 Vac three-phase power supply
Indicative weight and dimensions
• Indicative dimensions of standard protections 6,000 x 6,000 x 3,700 (h) mm
• Indicative weight of the robotic arm 1,069 Kg
Included in the supply
• Manuals and documentation supplied
• Post processor for CAM: SprutCAM®